This study used a two-parameter Weibull analysis for evaluation of the lifespan of fully or partially
porcelain-/glaze-veneered
zirconia crowns after
fatigue test. A sample of 60 first molars were selected and prepared for full-coverage
crowns with three different designs (n = 20): traditional (
crowns with
zirconia framework covered with feldspathic
porcelain), modified (
crowns partially covered with veneering
porcelain), and monolithic (full-contour
zirconia crowns). All specimens were treated with a glaze layer. Specimens were subjected to mechanical cycling (100 N, 3 Hz) with a piston with a hemispherical tip (Ø = 6 mm) until the specimens failed or up to 2 × 10⁶ cycles. Every 500,000 cycles, the
fatigue tests were interrupted and stereomicroscopy (10×) was used to inspect the specimens for damage. The authors performed Weibull analysis of interval data to calculate the number of failures in each interval. The types and numbers of failures according to the groups were: cracking (13 traditional, 6 modified) and chipping (4 traditional) of the feldspathic
porcelain, followed by delamination (1 traditional) at the veneer/core interface and debonding (2 monolithic) at the cementation interface. Weibull parameters (β, scale; η, shape), with a two-sided confidence interval of 95%, were: traditional-1.25 and 0.9 × 10⁶ cycles; modified-0.58 and 11.7 × 10⁶ cycles; and monolithic-1.05 and 16.5 × 10⁶ cycles. Traditional
crowns showed greater susceptibility to
fatigue, the modified group presented higher propensity to early failures, and the monolithic group showed no susceptibility to
fatigue. The modified and monolithic groups presented the highest number of
crowns with no failures after the
fatigue test. The three crown designs presented significantly different behaviors under
fatigue. The modified and monolithic groups presented less probability of failure after 2 × 10⁶ cycles.